C4 corvette - 5.3 "LSX" engine swap project [PICS]
#1
Staging Lane
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C4 corvette - 5.3 "LSX" engine swap project [PICS]
I will be taking a 5.3 iron block and throwing some LS1 parts at it. I'm planning to install a somewhat aggressive cam and a few other goodies. I don't think I will do heads right away, I may eventually port the aluminum truck heads or upgrade to ls6 heads. I am trying to do somewhat of a budget build and still maintain driveability and reliability. This engine will be going into my 1984 Z51 Corvette with a 700R4 slightly built up transmission with 3.73 gears out back.
I hope to have the engine assembled and ready to drop in by September / October.
Specs on the engine as it sits now:
2003 Vortec 5300 (5.3 L) V8 285 hp & 325 lb·ft. Purchased for $400 and the engine has 67K on the clock.
Well then, lets get to the pictures!
The Victim
Truck intake manifold off
Stripping off the truck accessories to swap with LS1 accessories
Only 1 exhaust manifold bolt snapped off in the block
More to come!
I hope to have the engine assembled and ready to drop in by September / October.
Specs on the engine as it sits now:
2003 Vortec 5300 (5.3 L) V8 285 hp & 325 lb·ft. Purchased for $400 and the engine has 67K on the clock.
Well then, lets get to the pictures!
The Victim
Truck intake manifold off
Stripping off the truck accessories to swap with LS1 accessories
Only 1 exhaust manifold bolt snapped off in the block
More to come!
#2
Staging Lane
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Cleaned up!
Cleaned up and ready for primer
Time for paint... The timing cover will either get painted or powder coated
LS1 intake
LS6 injectors
Pretty fuel rails
Comp cams camshaft - 220/224, .530/.534, 112 LSA. For a 5.3 liter this cam should be aggressive enough but still maintain good streetability. The power range for this cam is 1600-6000rpms. Should work well with my 3.73 gears.
Cleaned up and ready for primer
Time for paint... The timing cover will either get painted or powder coated
LS1 intake
LS6 injectors
Pretty fuel rails
Comp cams camshaft - 220/224, .530/.534, 112 LSA. For a 5.3 liter this cam should be aggressive enough but still maintain good streetability. The power range for this cam is 1600-6000rpms. Should work well with my 3.73 gears.
#3
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Got the new camshaft installed. You can see in the pictures below I used wooden dowels from home depot to hold the lifters up while I removed the camshaft. Worked great and everything went very smooth.
#6
whats the plan for the harness?
I have the same engine going in my 69 camaro.
You have any clips of that cam and engine combo?
Why are some of the pictures cut off? or is it just me.
Anyways, nice build and cant wait for more pics.
I have the same engine going in my 69 camaro.
You have any clips of that cam and engine combo?
Why are some of the pictures cut off? or is it just me.
Anyways, nice build and cant wait for more pics.
#7
Looking good. Keep the progress updated.
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#9
Start with a 1/4" left hand drill bit. Most times the broken bolt will work its way free and spin out with the left hand bit.
If it doesn't come out when you are through the threaded section of the bolt try an easy out but be gentle, you don't want to snap it off in the head.
If no luck with the easy out then drill the bolt out the rest of the way and pick the remaining threads out of the head. With an accurate drilling job you won't mess up the threads in the head.
Worst thing you end up with is a heli coil in the head.
#10
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Unfortunately I don't have any clips of the cam and engine combo... I will when I'm done though
None of the pics are cut off, maybe it looks weird because I zoomed in?
#11
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Hit it with PB Blaster or Aerokroil and let it soak for a day first.
Start with a 1/4" left hand drill bit. Most times the broken bolt will work its way free and spin out with the left hand bit.
If it doesn't come out when you are through the threaded section of the bolt try an easy out but be gentle, you don't want to snap it off in the head.
If no luck with the easy out then drill the bolt out the rest of the way and pick the remaining threads out of the head. With an accurate drilling job you won't mess up the threads in the head.
Worst thing you end up with is a heli coil in the head.
Start with a 1/4" left hand drill bit. Most times the broken bolt will work its way free and spin out with the left hand bit.
If it doesn't come out when you are through the threaded section of the bolt try an easy out but be gentle, you don't want to snap it off in the head.
If no luck with the easy out then drill the bolt out the rest of the way and pick the remaining threads out of the head. With an accurate drilling job you won't mess up the threads in the head.
Worst thing you end up with is a heli coil in the head.
#12
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I'm doing a 1958 Volvo that used A LOT of straight blade screw heads. Most were rusty, a few broke off. Here's the method for 99% effectiveness if you can reach it.
If you have a welder, weld a glob on the end of the broken bolt, enough to make it stand proud of the head. Weld on a 1/4 or 5/16 bolt to the glob. Let the bolt weld cool till it's not red, then slowly un-screw. About half the time, the first weld glob will come off but keep at it. I have never had this method fail as long as I could get to it.
If you have a welder, weld a glob on the end of the broken bolt, enough to make it stand proud of the head. Weld on a 1/4 or 5/16 bolt to the glob. Let the bolt weld cool till it's not red, then slowly un-screw. About half the time, the first weld glob will come off but keep at it. I have never had this method fail as long as I could get to it.
#14
It also looks like it was out in the weather for some time, if you dont run a carfax id suggest pulling the heads and giving her a good cleaning. Looks like someone never changed the oil. My 120k lm7 looks fantastic inside compared to that one.
#16
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I too agree with pulling the heads. There is another thread on here a guy bought a used engine and pulled the heads off for some reason and found one piston broke.
Do you know the history of the engine or hear it run? Nobody is trying to be negative we are just trying to save you some work later on in case something is wrong.
Do you know the history of the engine or hear it run? Nobody is trying to be negative we are just trying to save you some work later on in case something is wrong.
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Doesn't look any worse than my 80K motor that came out of a work truck. If you're worried about it, do a compression test.
I'm really interested in this idea because you can pick up one of those vette's for cheap. I'd be interested in doing one with a centrifugal blower. I've thought about doint a kit car (factory 5 GTM) or an FD RX7 or getting a Viper but I actually prefer the C4 looks with the ZR1 rear end. (The 80's RULED !!!)
I'm really interested in this idea because you can pick up one of those vette's for cheap. I'd be interested in doing one with a centrifugal blower. I've thought about doint a kit car (factory 5 GTM) or an FD RX7 or getting a Viper but I actually prefer the C4 looks with the ZR1 rear end. (The 80's RULED !!!)