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Old 03-09-2008, 03:07 PM   #1
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1995 Pontiac Firebird
 
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Default Project Flyenlow: 3.4 V6/T5 to LT1/T56 swap

When I bought my 1995 Firebird on October 1st, 2003 it had a 3.4 Liter V6 M5. Since buying it I've always had the desire to go faster/handle better. I started from the ground up pretty much. A catback(Flowmaster) and wheels(chrome Firehawks) were first. Then, I bought a friend’s (WS6FirebirdTA00) old suspension setup back in Nov 2005 (springs/shocks). This past summer I bought and installed a UMI adjustable TA and PHB, along with LCAs and relo brackets.

Now comes the best part, motor swap time. Before I decided to do the swap, I wanted to sell my car and buy a newer WS.6 or something of the sort. After becoming good friends with the guys at Zeus Performance(Charlotte, NC) I decided otherwise. I wanted to keep my car and do a swap. And so it began:

This process began in June 2007 when I initially bought a wrecked 97’ Anniversary Z28...my car has now been off the road for almost 3 months...it's come a LONG way...

Engine:
-355ci LT1
(aftermarket crank, SCAT rods & SpeedPro pistons)
-stock LT1 heads
(cleaned, decked to 11.2 CR, 3 angle valve job w/ all new valves & 918 springs)
-Impala head gaskets to bump CR to 11.5:1
-CC503 cam
-double roller timing chain
-CSR electric water pump
-Scorpion 1.6 RR
-emissions delete
-AC delete
-charcoal canister/line delete
-fully hand ported LT1 intake manifold
-Holley 58mm throttle body
-160* thermostat
-Tuned by Alvin @ PCM4Less
-MSD Billet Opti
-Moroso wires
-Custom Power Steering setup

Exhaust:
-Jet Hot Long tubes
-Hooker ORY
-GMMG Chambered stainless steel catback

Fuel:
-stock injectors (soon to be 30lbs)
-Walbro 255 pump

Drivetrain/Brakes:
-D&D Stage 2 T56
-stock clutch
-billet steel Flywheel
-Pro 5.0
-aluminum driveshaft
-4.10s back to 3.42s (4.10s coming again)
-LS1 brakes
-ABS delete

other:
-Gauges: mechanical:oil/fuel pressure - electric:water temp
-TA high rise hatch
-Edelbrock Coilovers/IAS shocks

Future Plans:
-LPP Stainless Steel Headers
-Custom Y-Pipe to gain clearance
-C5 brake upgrade
-UMI TA relocation brace



Here are the pictures of the swap:

Before the teardown


New hatch


New seats


interior


Motor










Tearing apart the car




Ceramic coated intake


MMM






Peace out V6


Vroom vroom


Nasty shit...


primed
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1995 Firebird - Project Flyenlow - Build #2
New setup: 355ci LT1 - Ported Heads - Lunati (231/239.576/585.110LSA) - EWP - !heat/!AC/!ABS/!alot
Full bolt ons - Stage 2 T56 - Spec Stage 3 - Billet Flywheel - TT2s - GMMG - LS1 brakes - UMI=alot
---old:351rwhp/356rwtq---new:408rwhp/383rwtq (missing bad up top)---

Last edited by tbird31; 03-02-2009 at 06:25 PM..
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Old 03-09-2008, 03:09 PM   #2
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motor's ready


k-member and breaks


before




during




after




apparently moe caught me with the camera...


finished prduct


resurfaced flywheel


motors in!


car should've been black dang it...
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1995 Firebird - Project Flyenlow - Build #2
New setup: 355ci LT1 - Ported Heads - Lunati (231/239.576/585.110LSA) - EWP - !heat/!AC/!ABS/!alot
Full bolt ons - Stage 2 T56 - Spec Stage 3 - Billet Flywheel - TT2s - GMMG - LS1 brakes - UMI=alot
---old:351rwhp/356rwtq---new:408rwhp/383rwtq (missing bad up top)---
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Old 03-09-2008, 03:09 PM   #3
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LS1 brakes




something tells me i'm going to have ground clearance problems :roll:


coming together


looking somewhat decent again


Here are some pictures of the exhaust finished up.






Aparently I made the Y-pipe tuck up pretty well.


Latest picture, the rest of the work can pretty much be done on the ground:
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1995 Firebird - Project Flyenlow - Build #2
New setup: 355ci LT1 - Ported Heads - Lunati (231/239.576/585.110LSA) - EWP - !heat/!AC/!ABS/!alot
Full bolt ons - Stage 2 T56 - Spec Stage 3 - Billet Flywheel - TT2s - GMMG - LS1 brakes - UMI=alot
---old:351rwhp/356rwtq---new:408rwhp/383rwtq (missing bad up top)---
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Old 03-09-2008, 03:31 PM   #4
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AWESOME work man. Can't wait to see some vids when its done!
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Old 03-10-2008, 02:56 PM   #5
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Preciate it man. I've started it up but we're having fuel issues. Hopefully it'll be sorted out and finished this week. Still have a good bit of work to do.
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1995 Firebird - Project Flyenlow - Build #2
New setup: 355ci LT1 - Ported Heads - Lunati (231/239.576/585.110LSA) - EWP - !heat/!AC/!ABS/!alot
Full bolt ons - Stage 2 T56 - Spec Stage 3 - Billet Flywheel - TT2s - GMMG - LS1 brakes - UMI=alot
---old:351rwhp/356rwtq---new:408rwhp/383rwtq (missing bad up top)---
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Old 03-10-2008, 03:08 PM   #6
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I dont usually curse on the boards... but HOLY SHIT... That is one of the best looking 93-96 birds Ive seen. Not even sure which part of it makes it so nice to me...but I love it!!!

Not only is the car clean and very tasteful, but your work seems to be top notch. I really want to do my under carrige like that for my build this spring. Thats so nice to have it all cleaned and painted and looking good...even in the places people wont see.

Definitely keep us posted with the progress that you have left, and get some vids and what not of it finished!!

J.
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Old 03-14-2008, 12:44 PM   #7
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Update:





Ok, so I bartered and got a 5k mile rearend...and it might just have 4.10s and a TA cover. So I cleaned it and we welded the axle tubes...might prolong the issue of the all mighty 10 bolts. We shall see:







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1995 Firebird - Project Flyenlow - Build #2
New setup: 355ci LT1 - Ported Heads - Lunati (231/239.576/585.110LSA) - EWP - !heat/!AC/!ABS/!alot
Full bolt ons - Stage 2 T56 - Spec Stage 3 - Billet Flywheel - TT2s - GMMG - LS1 brakes - UMI=alot
---old:351rwhp/356rwtq---new:408rwhp/383rwtq (missing bad up top)---
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Old 03-17-2008, 05:27 PM   #8
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Did you figure out your fuel issues? PM me if not. I just went through this with a 1995 Camaro.
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Old 03-17-2008, 05:32 PM   #9
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Great work... I like the Corvette covers..maybe you could fill in and remove the lettering and do a little bit of fancy paint work?
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Old 03-19-2008, 08:54 PM   #10
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Interior is finished. Minus shift knob and bezel around cluster...





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1995 Firebird - Project Flyenlow - Build #2
New setup: 355ci LT1 - Ported Heads - Lunati (231/239.576/585.110LSA) - EWP - !heat/!AC/!ABS/!alot
Full bolt ons - Stage 2 T56 - Spec Stage 3 - Billet Flywheel - TT2s - GMMG - LS1 brakes - UMI=alot
---old:351rwhp/356rwtq---new:408rwhp/383rwtq (missing bad up top)---
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Old 03-25-2008, 03:58 PM   #11
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I finished up wiring the radiator fans yesterday. I am still using the V6 engine bay harness so it was wired for 1 fan instead of 2. I just spliced off of the exsisting wires and added a new plug.

Question I had though is that I don't know if it will decrease the power that is fed to the fans since it will be split. Just hoping it won't affect them in a negative way and make the car not cool off fast enough. I figured it should be ok.

Brakes and computer tomorrow. Car should be on the road by the end of the week. Fingers crossed.
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1995 Firebird - Project Flyenlow - Build #2
New setup: 355ci LT1 - Ported Heads - Lunati (231/239.576/585.110LSA) - EWP - !heat/!AC/!ABS/!alot
Full bolt ons - Stage 2 T56 - Spec Stage 3 - Billet Flywheel - TT2s - GMMG - LS1 brakes - UMI=alot
---old:351rwhp/356rwtq---new:408rwhp/383rwtq (missing bad up top)---
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Old 03-29-2008, 05:10 PM   #12
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what kind of paint did you use for the under body and engine bay???
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damn and I thought my 4cyl was slow a geo metro only has 3 that thing won't even have nuts let alone nut hair.
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Old 04-01-2008, 09:23 PM   #13
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she runs, idles and moves on her own.

brakes are left...

I used a duplicolor truck bedliner for the underbody and then a high heat semigloss black for the engine bay.
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1995 Firebird - Project Flyenlow - Build #2
New setup: 355ci LT1 - Ported Heads - Lunati (231/239.576/585.110LSA) - EWP - !heat/!AC/!ABS/!alot
Full bolt ons - Stage 2 T56 - Spec Stage 3 - Billet Flywheel - TT2s - GMMG - LS1 brakes - UMI=alot
---old:351rwhp/356rwtq---new:408rwhp/383rwtq (missing bad up top)---
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Old 04-01-2008, 10:01 PM   #14
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Drooool. Man, that car is friggen gorgeous! Im gonna see if i can find a white LT1 bird that looks just like that now
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Old 04-01-2008, 10:34 PM   #15
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1995 Firebird - Project Flyenlow - Build #2
New setup: 355ci LT1 - Ported Heads - Lunati (231/239.576/585.110LSA) - EWP - !heat/!AC/!ABS/!alot
Full bolt ons - Stage 2 T56 - Spec Stage 3 - Billet Flywheel - TT2s - GMMG - LS1 brakes - UMI=alot
---old:351rwhp/356rwtq---new:408rwhp/383rwtq (missing bad up top)---
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Old 04-04-2008, 01:11 AM   #16
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progress looks good man... see you got some TT2's now. Looks awesome man and nice work
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Old 04-04-2008, 04:30 PM   #17
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By spraying the underbody of the car and the engine bay black, was one of the best idea/choice to make. It really adds alot. I like all the work I see. Those wheels look perfect on a white T/A. and the stance looks so nice. But you may have clearence issues with your long tube headers. Just a lil something that you might want to look into, is SLP has and or is still in the process of making new long tube headers that help alot alot with ground cleanerence issues.

P.S. I am going to keep looking back at your car for reference because eventually my 1992 Firebird is going to go through this process.
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Old 04-07-2008, 10:33 AM   #18
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Wow! I want another one!
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Old 04-07-2008, 04:15 PM   #19
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Quote:
Originally Posted by DaSkinnyGuy View Post
By spraying the underbody of the car and the engine bay black, was one of the best idea/choice to make. It really adds alot. I like all the work I see. Those wheels look perfect on a white T/A. and the stance looks so nice. But you may have clearence issues with your long tube headers. Just a lil something that you might want to look into, is SLP has and or is still in the process of making new long tube headers that help alot alot with ground cleanerence issues.

P.S. I am going to keep looking back at your car for reference because eventually my 1992 Firebird is going to go through this process.
SLP has been talking about making better clearing headers for years. I wouldn't rely on that lol...but yea I've got about 3" of ground clearance. The cars always been pretty low though. Preciate it man.
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1995 Firebird - Project Flyenlow - Build #2
New setup: 355ci LT1 - Ported Heads - Lunati (231/239.576/585.110LSA) - EWP - !heat/!AC/!ABS/!alot
Full bolt ons - Stage 2 T56 - Spec Stage 3 - Billet Flywheel - TT2s - GMMG - LS1 brakes - UMI=alot
---old:351rwhp/356rwtq---new:408rwhp/383rwtq (missing bad up top)---
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Old 04-07-2008, 11:09 PM   #20
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Great job! Thats a pretty tight package you got there, clean as hell and sounds sweet!
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