Twin Turbo LS1 1993 RX7 Build
This is a a build I'm working on for/with a friend (The Beast here on 'Tech).
370" Iron block, Diamond forged boost pistons, compstar rods, eagle crank, lingenfelter heads and JPH cam. Built T56, McLeod twin disk clutch and Mustang Cobra 8.8 IRS rear.
Here are a few pics of the progress so far; the turbos are twin precision 60 mm units:
The piping is schedule 10 stainless 2.5" for the feeds, with 3" outlets from each turbo merging into a 4" downpipe. The 4" downpipe will eventually neck down to 3.5" with a bullet muffler and dump under the car.
Comments?
Fueling is twin Supra Denso fuel pumps, modified for higher flow/voltage, in tank, with -10 feed to Summit fuel rails to regulator -8 return. Injectors are (I think) 80 lbs units (90 lbs at 58 psi) and the fuel system will be boost referenced. Control will be a 99+ PCM w/ custom OS. Probably be taking it up to Speed, Inc. for tuning once it's broken in, I will do the base tune myself.
Here are a couple of earlier pics:
Interior:
Body is rough right now, but is straight and rust free. Will be getting a new paint job once the drivetrain is complete and sorted. Until then, it's pink (etching primer).



Engine:

Last edited by digitalsolo; Aug 19, 2009 at 11:37 AM.
FWIW, I run a T56 in my turbo LS1/RX7 also. Sucks at the track, but it's a lot of fun to drive. Both cars will eventually get Lingenfelter 2 step systems.
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I've got to give a HUGE thanks to Mr. Digitalsolo for all of his time, effort, knowledge, and skill! The swap and the turbo kit wouldn't have been possible with out him

And also for him putting up with me

This car will probably be around 52.5-53% front weight distribution due to the iron block + turbos and plumbing. Total vehicle weight likely in the 3000-3100 lbs range (it shouldn't exceed 3100 lbs).
Thanks for the props Nick. It's fun working on the car, plus I get fed well over at your place.
I took the money and put it in my 10,000 lb. GTO instead.
I'm curious about welding the SS to Iron manifolds. I did'nt even know that was possible. How are you welding it and what filler material are you using?
Great job on the build

I took the money and put it in my 10,000 lb. GTO instead.
I'm curious about welding the SS to Iron manifolds. I did'nt even know that was possible. How are you welding it and what filler material are you using?
Great job on the build
The passenger manifold is C6, and uses a flange to connect to the turbo system. I don't know what alloy GM uses, but it gets ugly with heat. If you look at the second picture from the bottom, you can see the weld between the halves of the manifold, and where we ground off GM's weld where the AIR pipe used to be.
Last edited by digitalsolo; Aug 19, 2009 at 01:20 PM.

That isn't a cast iron manifold, that's a dual wall SS '98 F-Body manifold.
The passenger manifold is C6, and uses a flange to connect to the turbo system. I don't know what alloy GM uses, but it gets ugly with heat. If you look at the second picture from the bottom, you can see the weld between the halves of the manifold, and where we ground off GM's weld where the AIR pipe used to be. 
Hopefully all works as well as it should on paper; I really do think the gates will be okay, but if all else fails, well make a few adjustments.




What are you shooting for? Keep us posted.
