Forced Induction Superchargers | Turbochargers | Intercoolers

Twin Turbo LS1 1993 RX7 Build

Thread Tools
 
Search this Thread
 
Old Aug 19, 2009 | 10:28 AM
  #1  
digitalsolo's Avatar
Thread Starter
TECH Fanatic
20 Year Member
Photogenic
iTrader: (24)
 
Joined: Mar 2005
Posts: 1,038
Likes: 3
From: Fort Wayne, Indiana
Default Twin Turbo LS1 1993 RX7 Build

Hey all,

This is a a build I'm working on for/with a friend (The Beast here on 'Tech).

370" Iron block, Diamond forged boost pistons, compstar rods, eagle crank, lingenfelter heads and JPH cam. Built T56, McLeod twin disk clutch and Mustang Cobra 8.8 IRS rear.

Here are a few pics of the progress so far; the turbos are twin precision 60 mm units:













The piping is schedule 10 stainless 2.5" for the feeds, with 3" outlets from each turbo merging into a 4" downpipe. The 4" downpipe will eventually neck down to 3.5" with a bullet muffler and dump under the car.

Comments?
Reply
Old Aug 19, 2009 | 10:32 AM
  #2  
LS1RedZ's Avatar
12 Second Club
20 Year Member
iTrader: (19)
 
Joined: Mar 2005
Posts: 3,080
Likes: 1
From: Waco, TX
Default

Thats gonna be nasty in that light of a car!
Reply
Old Aug 19, 2009 | 11:08 AM
  #3  
Skillet's Avatar
Staging Lane
 
Joined: Jul 2008
Posts: 85
Likes: 0
From: Alabama
Smile

You are going to need both hands and then some to wrestle with that thing. What are you shooting for? Keep us posted.
Reply
Old Aug 19, 2009 | 11:09 AM
  #4  
Pat-Man's Avatar
TECH Enthusiast
iTrader: (3)
 
Joined: Jun 2002
Posts: 598
Likes: 0
From: Georgetown, Texas
Default

Damn! Very impressive.
Reply
Old Aug 19, 2009 | 11:31 AM
  #5  
digitalsolo's Avatar
Thread Starter
TECH Fanatic
20 Year Member
Photogenic
iTrader: (24)
 
Joined: Mar 2005
Posts: 1,038
Likes: 3
From: Fort Wayne, Indiana
Default

His goal is 1000.1 RWHP on race gas/meth just for a Supra style dyno queen session. Normal tune/setup will be around ~750 RWHP pump gas + methanol. The setup should be good for it, though the devil is in the details, so we'll have to see.

Fueling is twin Supra Denso fuel pumps, modified for higher flow/voltage, in tank, with -10 feed to Summit fuel rails to regulator -8 return. Injectors are (I think) 80 lbs units (90 lbs at 58 psi) and the fuel system will be boost referenced. Control will be a 99+ PCM w/ custom OS. Probably be taking it up to Speed, Inc. for tuning once it's broken in, I will do the base tune myself.

Here are a couple of earlier pics:





Interior:



Body is rough right now, but is straight and rust free. Will be getting a new paint job once the drivetrain is complete and sorted. Until then, it's pink (etching primer).





Engine:




Last edited by digitalsolo; Aug 19, 2009 at 11:37 AM.
Reply
Old Aug 19, 2009 | 11:39 AM
  #6  
IT_SS's Avatar
TECH Resident
iTrader: (5)
 
Joined: Mar 2009
Posts: 871
Likes: 0
From: Gardena, Ca
Default

(Mazda chassis + Ford 8.8 IRS) Twin 60mm's) + 370 LS1 = a muthin fu(kin' problem!!! that thing is going to be a beast! Are you (or your friend) going to stick it out with a T56?
Reply
Old Aug 19, 2009 | 11:50 AM
  #7  
digitalsolo's Avatar
Thread Starter
TECH Fanatic
20 Year Member
Photogenic
iTrader: (24)
 
Joined: Mar 2005
Posts: 1,038
Likes: 3
From: Fort Wayne, Indiana
Default

He's planning on keeping the T56, yes. This isn't a max effort drag car, just a fun street car to play with, so the T56 is the more entertaining (if lower performing) option.

FWIW, I run a T56 in my turbo LS1/RX7 also. Sucks at the track, but it's a lot of fun to drive. Both cars will eventually get Lingenfelter 2 step systems.
Reply
Old Aug 19, 2009 | 11:58 AM
  #8  
lt170chevelle's Avatar
TECH Fanatic
iTrader: (2)
 
Joined: Jul 2006
Posts: 1,153
Likes: 1
From: BS,TX
Default

looks like one fun project fro the street
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

6 Gifts Neither Your Dad Nor Grad Will Shove Into the 'Trinket Drawer'

 Brett Foote
story-1

Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

 Pouria Savadkouei
story-2

Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

 Verdad Gallardo
story-3

7 Most Reliable High-Performance Engines GM Has Ever Built

 Verdad Gallardo
story-4

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-5

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-6

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-7

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-8

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-9

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
Old Aug 19, 2009 | 12:04 PM
  #9  
IT_SS's Avatar
TECH Resident
iTrader: (5)
 
Joined: Mar 2009
Posts: 871
Likes: 0
From: Gardena, Ca
Default

whats the weight difference between the iron block and the alum. block ?
Reply
Old Aug 19, 2009 | 12:09 PM
  #10  
The Beast's Avatar
TECH Apprentice
iTrader: (16)
 
Joined: Feb 2008
Posts: 363
Likes: 0
From: Fort Wayne, IN
Default

Thanks for the kind words guys

I've got to give a HUGE thanks to Mr. Digitalsolo for all of his time, effort, knowledge, and skill! The swap and the turbo kit wouldn't have been possible with out him

And also for him putting up with me
Reply
Old Aug 19, 2009 | 12:45 PM
  #11  
digitalsolo's Avatar
Thread Starter
TECH Fanatic
20 Year Member
Photogenic
iTrader: (24)
 
Joined: Mar 2005
Posts: 1,038
Likes: 3
From: Fort Wayne, Indiana
Default

Originally Posted by IT_SS
whats the weight difference between the iron block and the alum. block ?
Between 100 and 120 lbs depending on whom you ask.

This car will probably be around 52.5-53% front weight distribution due to the iron block + turbos and plumbing. Total vehicle weight likely in the 3000-3100 lbs range (it shouldn't exceed 3100 lbs).

Thanks for the props Nick. It's fun working on the car, plus I get fed well over at your place.
Reply
Old Aug 19, 2009 | 12:49 PM
  #12  
TiAL's Avatar
Staging Lane
 
Joined: Sep 2008
Posts: 99
Likes: 0
From: MI
Default

you're going to need some better priority on those wastegates or you are going to have boost creep
Reply
Old Aug 19, 2009 | 12:50 PM
  #13  
BlwnLs1GTO's Avatar
TECH Enthusiast
15 Year Member
Photogenic
iTrader: (12)
 
Joined: Mar 2006
Posts: 577
Likes: 8
Default

I wish I would''ve pulled the trigger on an LS swap in my FD. Good for you guys!
I took the money and put it in my 10,000 lb. GTO instead.

I'm curious about welding the SS to Iron manifolds. I did'nt even know that was possible. How are you welding it and what filler material are you using?

Great job on the build
Reply
Old Aug 19, 2009 | 12:59 PM
  #14  
Brakemotive's Avatar
FormerVendor
iTrader: (73)
 
Joined: Jan 2009
Posts: 1,731
Likes: 0
From: Chicago
Default

Originally Posted by BlwnLs1GTO
I'm curious about welding the SS to Iron manifolds. I did'nt even know that was possible. How are you welding it and what filler material are you using?
I was wondering the same thing...
Reply
Old Aug 19, 2009 | 01:12 PM
  #15  
digitalsolo's Avatar
Thread Starter
TECH Fanatic
20 Year Member
Photogenic
iTrader: (24)
 
Joined: Mar 2005
Posts: 1,038
Likes: 3
From: Fort Wayne, Indiana
Default

Originally Posted by TiAL
you're going to need some better priority on those wastegates or you are going to have boost creep
There is 76 mm (3") of wastegate open to atmosphere, I really don't think the angle of attack of the piping is going to matter too much on it. My angle on my single 48 mm kept me at 7 lbs without issue, and it was no better than that. We shall see how it goes though. The car will be running 10 psi on the base, and there really just isn't anywhere better to put them due to all the other things that must still fit in there. I realize you should be familiar with the wastegates though.

Originally Posted by BlwnLs1GTO
I wish I would''ve pulled the trigger on an LS swap in my FD. Good for you guys!
I took the money and put it in my 10,000 lb. GTO instead.

I'm curious about welding the SS to Iron manifolds. I did'nt even know that was possible. How are you welding it and what filler material are you using?

Great job on the build
Originally Posted by Brakemotive
I was wondering the same thing...
That isn't a cast iron manifold, that's a dual wall SS '98 F-Body manifold. The passenger manifold is C6, and uses a flange to connect to the turbo system. I don't know what alloy GM uses, but it gets ugly with heat. If you look at the second picture from the bottom, you can see the weld between the halves of the manifold, and where we ground off GM's weld where the AIR pipe used to be.

Last edited by digitalsolo; Aug 19, 2009 at 01:20 PM.
Reply
Old Aug 19, 2009 | 01:53 PM
  #16  
Brakemotive's Avatar
FormerVendor
iTrader: (73)
 
Joined: Jan 2009
Posts: 1,731
Likes: 0
From: Chicago
Default

Originally Posted by digitalsolo
There is 76 mm (3") of wastegate open to atmosphere, I really don't think the angle of attack of the piping is going to matter too much on it. My angle on my single 48 mm kept me at 7 lbs without issue, and it was no better than that. We shall see how it goes though. The car will be running 10 psi on the base, and there really just isn't anywhere better to put them due to all the other things that must still fit in there. I realize you should be familiar with the wastegates though.





That isn't a cast iron manifold, that's a dual wall SS '98 F-Body manifold. The passenger manifold is C6, and uses a flange to connect to the turbo system. I don't know what alloy GM uses, but it gets ugly with heat. If you look at the second picture from the bottom, you can see the weld between the halves of the manifold, and where we ground off GM's weld where the AIR pipe used to be.
Gotcha... Nice work! Looks like it'll be a hell of a ride!
Reply
Old Aug 19, 2009 | 01:58 PM
  #17  
digitalsolo's Avatar
Thread Starter
TECH Fanatic
20 Year Member
Photogenic
iTrader: (24)
 
Joined: Mar 2005
Posts: 1,038
Likes: 3
From: Fort Wayne, Indiana
Default

Thanks. The hot side should be TIG'd next week and coated soon after that. The cold side is intentionally very simple (and short), and will feed a 2 into 1 I/C with a Vette style center feed to the T/B.

Hopefully all works as well as it should on paper; I really do think the gates will be okay, but if all else fails, well make a few adjustments.
Reply
Old Aug 19, 2009 | 04:15 PM
  #18  
Kyro-2's Avatar
Teching In
 
Joined: Jul 2005
Posts: 6
Likes: 0
Default

looks familiar!
Reply
Old Aug 19, 2009 | 04:46 PM
  #19  
digitalsolo's Avatar
Thread Starter
TECH Fanatic
20 Year Member
Photogenic
iTrader: (24)
 
Joined: Mar 2005
Posts: 1,038
Likes: 3
From: Fort Wayne, Indiana
Default

Originally Posted by Kyro-2
looks familiar!
Yup.

There really isn't another nice, clean way to route the downpipes that I've found as of yet. Speed, Inc. does nice work.
Reply
Old Aug 19, 2009 | 08:14 PM
  #20  
6techniques's Avatar
TECH Fanatic
20 Year Member
iTrader: (7)
 
Joined: May 2004
Posts: 1,228
Likes: 0
Default

I love FD's...Lightweight + FI LS1 = Holy S!%T!!!
Reply



All times are GMT -5. The time now is 12:57 AM.

story-0
6 Gifts Neither Your Dad Nor Grad Will Shove Into the 'Trinket Drawer'

Don't get dad new socks or a grill brush this year.

By Brett Foote | 2026-06-09 14:55:56


VIEW MORE
story-1
Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

Slideshow: We take a close look at the ONE and Artidiag 800BT2 diagnostic tools from Topdon and the reasons to buy one over the other.

By Pouria Savadkouei | 2026-05-28 11:05:11


VIEW MORE
story-2
Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

Slideshow: The controversial Ferrari F6 swaps its original flat-12 for a Corvette Z06-derived LT4 V8 and sends power to four rear wheels through a custom-built drivetrain.

By Verdad Gallardo | 2026-05-26 18:23:54


VIEW MORE
story-3
7 Most Reliable High-Performance Engines GM Has Ever Built

Slideshow:These GM engines didn't just make huge power, they survived abuse, boost, track days, and six-digit mileage with a reputation for refusing to quit.

By Verdad Gallardo | 2026-05-21 16:45:27


VIEW MORE
story-4
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-5
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-6
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-7
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-8
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-9
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE