MONSTER Clutches and shims!!!!
In our experience:
Monster Clutches do NOT need shimmed
Textralia Clutches do NOT need shimmed
LS7 Clutches do NOT need shimmed
SPEC clutches do need shimmed
But don't take our word for it guys, when in doubt: measure!
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Joey Anderson
Tick Performance of Mooresville, NC
(704)660-5843
www.TickPerformance.com
www.TICKshift.com
I just measured a new gm slave and it appears to have about .950" of travel on the piston/tob. If you have .25" of gap that would only leave you with .700" of travel at the slave. Could it be possible that with the increased fluid displacement of our cylinder along with an excessive gap that you could actually be maxing out the stroke of the slave and pulling air in from that point? That may also make the tob hang up and not return as it should causing your pedal not to return and the clutch to have a prolonged dissengagement...
Thats just a thought...does the air bubbles introduce theirself only when you pump the pedal? Just curious as I have never used a mity vac and I don't really know the procedure.
Since you state that the engine bumps the rev limiter even when the pedal is released and the gear is selected would make me think that the pressure plate isn't returning for some odd reason. With the spring under the dash removed the only thing that returns the pedal with our cylinder is the pp springs. Unless there was a severe amount of air in the system, the pedal should come up with our cylinder.
If our master is adjusted to flow so much fluid that the pp is becoming inverted or over extended it could possibly hang up as well causing the pedal not to return and the clutch would continue to be dissengaged during that time until the pp becomes un-hung.
Its very strange that you say the clutch seems to still be dissengaged after the pedal is released. That would definately be something going on with the pressure plate and that would also be why the pedal doesn't return.
Tick states in this post they have installed shims with monster clutches tho?
The pedal needs to be on the floor to get into the next gear at all
Yeah, Ive read a few posts from shope saying that they ALWAYS install shims with No problems. But, I Talk to Monster and they have engineered their clutches NOT to need shims. And installing one will cause a premature failure.
I meausured and the 2 distances were within a tenth of each other. But the thing barely disengages, hell when its cold the shifter is really hard to move into gear reverse is impossible when cold. None of this was an issue before the new clutch. It seems like the clutch needs a shim.. but like I said I measured and oz700s dont really ever need shims anyway
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The only way a shim will ever really change the engagement point of your clutch is if you have negative clearance once the shim is added. This is basically like you would be "riding" the clutch all the time, or you'd have a head start with dissengagement. But like I just mentioned, you may have a slipping clutch very soon with negative clearance.
With the huge spring installed under the tob, the actual tob will always be against the fingers of the pp. There is no adjustment necessary like a cable or linkage opperated clutch because the spring always maintains the "free play". Once the pedal is pressed, fluid will immediately begin to dissengage the pp. The system is basically self adjusting in that sense. No matter if you check the clearance at 1/4" or 1/16", you will still start to dissengage the clutch at the same rate and with the same amount of pedal travel. There will never be "free play" because you have too much clearance. You simply want to get the clearance correct so that the slave has the most travel possible without "riding" the clutch.
You also want clearance because as the surfaces of the disk, flywheel, and pp wear clearance will decrease.
We have installed tex clutches, monster clutches, spec clutches, ram clutches, and even LS7 clutchs with and without shims. All of the monsters I've installed got a spec shim from spec clutch installs that didn't need a shim LOL. I think we did one monster clutch that didn't need a shim. Regardless, all those clutch installs probably would have functioned just as well without shims, but its best to get the distance correct to leave the most travel possible of the slave itself. I would say this is even more critical when using our adjustable master that is capable of pushing a lot more fluid that the stocker.
So in short, measure your clearance regardless of clutch brand and shim accordingly. If you're having clutch dissengagement issues, a shim is not the answer. If you're having dissengagement issues you have hydraulic issues and with many aftermarket clutches the factory master cannot move enough fluid to dissengage the clutch properly. Most of our dissengagement issues have been with Ram Twins, Tex singles, and LS7 clutches. We absolutely love the Monster clutches, and spec has always worked well for us also.

Our master will solve 99% of clutch dissengagement issues (regardless of brand) and will offer quicker shifts and shorter throws for everyone...even with no issues with dissengagement. Complete dissengagement means longer clutch and tranny life.
I meausured and the 2 distances were within a tenth of each other. But the thing barely disengages, hell when its cold the shifter is really hard to move into gear reverse is impossible when cold. None of this was an issue before the new clutch. It seems like the clutch needs a shim.. but like I said I measured and oz700s dont really ever need shims anyway
We did a swap on an 88 FC a few years ago and the customer supplied a Hinson master kit which used a Wilwood 7/8" bore master and it worked great as well. With an adjustable rod and max pedal travel equaling the max travel of the piston in the slave you can adjust the stroke to get the Tex clutch to dissengage just fine.
Otherwise it could all just be a bleed issue...but you deffinately don't need to install a shim.

Also, have you spoken with Monster about the units that did not measure within spec and needed a shim? I know you said they probably would have worked without it, but if they are not measuring within proper spec then what was going on with them?
Thanks!

Also, have you spoken with Monster about the units that did not measure within spec and needed a shim? I know you said they probably would have worked without it, but if they are not measuring within proper spec then what was going on with them?
Thanks!
I haven't seen this occur, and I'm sure there have been tons of clutches installed without a shim that actually needed one however. A gm slave looks like it has about .950" of travel. The amount of gap you have will be subtracted from that to give you the amount of travel the slave actually has. The more gap, the less range of motion the slave will have.
I haven't spoken with monster, because I don't really even feel like it is an issue. I check every clutch we install. The only way that shimming could ever damage the clutch is if there is no clearance. Obviously if there is a 1/4" clearance and we decide to install a shim then the stack hieght of the clutch/pp/flywheel assembly isn't exactly right for the application. I'm not saying there is anything "wrong" with the clutch, I just feel it is better to get the gap at about 1/8". As long as there is some gap the clutch will function the same regardless.
I should really do a test on a car with our master just to see how much its capable of moving the tob. If at full stroke it pushes .75" for example, you wouldn't want your gap to be over .200" or damage to the slave itself could occur. All of this really should never even come into play because when adjusted properly our master is usually no where near full stroke...but its always still best to check for a shim...
I haven't seen this occur, and I'm sure there have been tons of clutches installed without a shim that actually needed one however. A gm slave looks like it has about .950" of travel. The amount of gap you have will be subtracted from that to give you the amount of travel the slave actually has. The more gap, the less range of motion the slave will have.
I haven't spoken with monster, because I don't really even feel like it is an issue. I check every clutch we install. The only way that shimming could ever damage the clutch is if there is no clearance. Obviously if there is a 1/4" clearance and we decide to install a shim then the stack hieght of the clutch/pp/flywheel assembly isn't exactly right for the application. I'm not saying there is anything "wrong" with the clutch, I just feel it is better to get the gap at about 1/8". As long as there is some gap the clutch will function the same regardless.
I should really do a test on a car with our master just to see how much its capable of moving the tob. If at full stroke it pushes .75" for example, you wouldn't want your gap to be over .200" or damage to the slave itself could occur. All of this really should never even come into play because when adjusted properly our master is usually no where near full stroke...but its always still best to check for a shim...
My example of how a shim would solve disengagement issues (using simple numbers since I don't have real world numbers):
Let's say with 0.00" of clearance between the TOB and PP fingers, you need 0.9" of travel on the TOB to completely disengage the clutch. Now, let's also say that the maximum travel of the TOB that you can achieve with a full stroke of the master cylinder is 1.00". For the third factor, let's say without a shim, the clearance between the TOB and PP fingers is .25". Even with the full 1.00" travel of the TOB from a full stroke of the master, you're still only pushing the PP fingers .75" after taking into consideration the clearance. With the PP fingers only moving .75" when we need .9" of travel to fully disengage the clutch, the clutch will NOT fully disengage and will cause issues shifting into gear. A .15" shim would be needed to make up the extra clearance and, if installed, would solve your disengagement issues and allow you to shift into gear without issue.
Or am I missing something?
We did a swap on an 88 FC a few years ago and the customer supplied a Hinson master kit which used a Wilwood 7/8" bore master and it worked great as well. With an adjustable rod and max pedal travel equaling the max travel of the piston in the slave you can adjust the stroke to get the Tex clutch to dissengage just fine.
Otherwise it could all just be a bleed issue...but you deffinately don't need to install a shim.
yeah I'm running a 7/8th MC like the one you worked with before. I have worked extensivly at bleeding the system, and its been like this for a a couple months now without change. I did a standard bleed, I used a miti vac, and I've put about 2.5 big bottle of brake fluid through the system to absolutly make sure all air was out. at the end of the day I was soaked in brake fluid (Nasty ****) I deff got all the air out. Its something else with the system thats not right. It does seem to very slowly be getting better as the clutch wears though.. So hopefully one day It'll wear to the point where its better to drive but more likely I'll just sell it and try and get something that engages sooner. I think this is a problem with my setup as a whole not reallly the clutch. Like I said it works fine technically.. I just need to have the pedal to the floor to get it into the next gear which makes WOT shifts at the limiter a real bitch.
My example of how a shim would solve disengagement issues (using simple numbers since I don't have real world numbers):
Let's say with 0.00" of clearance between the TOB and PP fingers, you need 0.9" of travel on the TOB to completely disengage the clutch. Now, let's also say that the maximum travel of the TOB that you can achieve with a full stroke of the master cylinder is 1.00". For the third factor, let's say without a shim, the clearance between the TOB and PP fingers is .25". Even with the full 1.00" travel of the TOB from a full stroke of the master, you're still only pushing the PP fingers .75" after taking into consideration the clearance. With the PP fingers only moving .75" when we need .9" of travel to fully disengage the clutch, the clutch will NOT fully disengage and will cause issues shifting into gear. A .15" shim would be needed to make up the extra clearance and, if installed, would solve your disengagement issues and allow you to shift into gear without issue.
Or am I missing something?
There is no slack in the system, the clearance has no effect. Pushing the pedal will begin to dissengage the clutch immediately because the spring has all the clearance removed and fluid is sitting against the slaves piston ready to go from that point. Basic hydraulics.
Those numbers aren't real world numbers anyway. I would be intersted to hear from a clutch manufacturer about how much movement at the slave is actually necessary to dissengage there clutch properly. With a real world .950" travel at the slave, if the clutch only needed .500" to be fully dissengaged even if you still had .25" of clearance (without the spring which eliminates the clearance) you would be a long way from over traveling the slave cylinder and a shim wouldn't matter.
If your ideas were correct, the .25" of clearance would show up as "free play" at the top of the pedals travel. The pedal would have to move the tob that .25" before it would start to dissengage the pp but that simply isn't the case.
Thanks!
Thanks!
If the slave reaches its maximum safe travel, but the pedal is still pushing more fluid because the pedal hasn't hit the floor/stop yet obviously damage to the slave could occur. With a stock master this will probably never create an issue...
I've done quite a few clutch installs over the years on these cars, and I can tell you first had that if you take a car with a .25" gap and add a .125" shim the engagement point and feel of the clutch will not change whatsoever. The only way adding a shim will ever change the feel and dissengagement of the clutch is IF by adding the shim you take away all gap and actually preload the bottomed out TOB against the PP. Then, the engagement point will be higher and you will experience a more complete clutch release. But by doing this, you will possibly have a slipping clutch because some of the clamping pressure of the pp is lost because it is constantly being released the amount that it is preloaded.
There is no slack in the system, the clearance has no effect. Pushing the pedal will begin to dissengage the clutch immediately because the spring has all the clearance removed and fluid is sitting against the slaves piston ready to go from that point. Basic hydraulics.
Those numbers aren't real world numbers anyway. I would be intersted to hear from a clutch manufacturer about how much movement at the slave is actually necessary to dissengage there clutch properly. With a real world .950" travel at the slave, if the clutch only needed .500" to be fully dissengaged even if you still had .25" of clearance (without the spring which eliminates the clearance) you would be a long way from over traveling the slave cylinder and a shim wouldn't matter.
If your ideas were correct, the .25" of clearance would show up as "free play" at the top of the pedals travel. The pedal would have to move the tob that .25" before it would start to dissengage the pp but that simply isn't the case.
Not sure on other clutches out there, but from what Steve (Monster) says, the Monster PP disengages @ .250" and at anything more than .400" can damage the PP.
This is the bottom line when it comes to our units.




