Foggy yellow headlights - sanding?
Thanks!
Thanks!
once you have them well wetsanded out to 2000 grit get some sort of polish. I cant remember what i used, but i use mother's aluminum polish for about everything. there is also a plastic polish that meguiars makes that would work great for finishing them off after a slightly more abrasive polish. to make the polishing part go quicker you could buy some sort of buffing wheel and attach it to a bench grinder.
They look brand spankin new after that. You just need to polish with the #2 and wax, every so often to keep it from foggin' up again. It will fog up quicker, after removing the uv/clear coat.
Also some tips, go ahead and remove the weatherstrip that surrounds the lights, makes it 100x easier. Reattach with weather-stripping adhesive.
Also, have a plan of how you do it. I start on the nipples (sand the tops, sides, then bases) then sand the wide open areas last.
I always sand in one direction, then the other (left-right then up-down), to remove all the scratches from the previous grit.
Takes me about 5-10 minutes on each grit, and about 10 minutes total per light to polish. So about 35-60 minutes per light.
Here's some pics from the first headlight I tried. Both were equally yellow, before. They still had some small scratches left over though, which made them look somewhat "hazy". The second attempt came out much better, after getting my technique down. Now i can do a set of lights without any scratches left over, except a few small ones on the nipples. I just finished another set and did the whistler mod, and they are freakin awesome looking.

The kit comes with 2 grits of sand papers and 2 types of chemicals. However, I felt like the kit by itself was not enough so I took some extra steps. Here's what I did.
- First I wet-sanded using sand papers 400, 600, 800, 1000, 1500, 2000.
- Then I wet-sanded with the blue sand paper supplied in the kit. This is a 2500 grit sand paper.
- Then I use the 1st chemical. This one is basically rubbing compound. You can use other types of rubbing compound instead if you want.
After this step the lens surface would be very smooth but still somewhat hazy. This is where the 2nd chemical comes in. Most of the haziness was gone after I applied the chemical. It also seals in the lens from future fogging.
It's been less than a month since I did my lens so I can't tell yet how well this kit helps protecting the lens from future fogging. But now I'm pleased with the results.
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Last edited by Cobra2WS6; Jan 18, 2008 at 06:27 PM.
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